I-Grooving, Ukwahlula, ukuTyala kunye nokuBoring Insert
Ulicutha njani ixesha lokuphumla kunye neXabiso leSixhobo kuPhezulu{0}}Ukuguqula umthamo
Intshayelelo: Iindleko ezifihlakele ngaphandle kwexabiso lokufaka
Xa kuthengwa amaqela e-benchmark carbide insert suppliers, uthelekiso phantse luhlala luqala ngexabiso ngokufaka. Eso sisiqalo esifanelekileyo, kodwa kuluhlu, ukwahlukana, ukuthunga kunye nemisebenzi ekruqulayo ngokukodwa, ixabiso lokufaka lihlala lilelona nqaku lincinci kwixabiso lokwenene. Ixesha lokutshintsha, inkunkuma esuka kwi-chip jamming, ukuncokola{2}}okuye kwenziwa kwakhona, kunye neendleko zokupakisha ezininzi ezikufutshane{3}}eziphindwe kabini ze-SKUs zikholisa ukodlula umahluko phakathi kwe-$2 kunye ne-3 ye-$ faka amaxesha amaninzi ngaphezulu. Eli nqaku lijonga imisebenzi emine apho ixabiso elifihliweyo libonisa kakhulu - i-grooving/ukwahlula, ukuthunga, ukukruqula, kunye nokudityaniswa ngokubanzi kwe-SKU - kwaye yintoni abathengi abafanele bayibuze kubaxhasi ngaphambi kokubeka iodolo yevolumu.
Ukufakwa kunye nokwahlulahlula: ingxaki yolawulo lwetshiphu{0}
Ukusikwa kunye nokwahlulahlula kusebenza kwenye yeejiyometri ezingaxolelekiyo ekujikeni: ufakelo olumxinwa, nzulu kwi-cut, kunye nokukhutshwa kwetshiphu njengeyona ndawo inkulu yokusilela. Ngokungafaniyo ne-OD ekujikeni apho iitshiphusi zinokugoba ngokukhululekileyo, i-grooving insert iyasebenza ngaphakathi kwetshaneli iyasikwa, kwaye itshiphu elawulwa kakubi ayinandawo yokuya ngaphandle kokubuyela kuluhlu okanye kudonga lomsebenzi - olubangela ukuqhekeka, ukugqiba okungekuhle kumphezulu wegroove, okanye kwimeko embi kakhulu, faka ukophuka phakathi{2}}ukusikwa.
Kubathengi, oku kwenza ukhetho lobubanzi bokufaka kunye nejometri ye-chipbreaker zimbini eziguquguqukayo ezibaluleke ngaphezu kwe-substrate grade kwizicelo ezininzi ze-grooving. Iinkqubo eziqhelekileyo zokuhluza/zokwahlula (eziqhele ukubonwa njenge GPMN- kunye ne-GRMN-iijiyometri zesimbo) zinikezelwa ngokunyuka kobubanzi - umzekelo faka ububanzi ukusuka kuqikelelo lwe-1.5mm ukuya kwi-6mm, nganye idityaniswe neradiyasi yekona efanelekileyo - ngoko umsebenzi womthengi ungqamanisa nobubanzi obungagqibekanga ", nobubanzi obungagqibekanga obungagqibekanga" imisebenzi." I-groove cut ne-insert encinci kakhulu kwi-application inyanzelisa ukudlula okuninzi kunye nokwandisa ixesha lokujikeleza; enye ebanzi kakhulu ibeka emngciphekweni ngamandla okusika okugqithisileyo kunye nokungcangcazela kwiindawo ezibhityileyo{8}}eziseludongeni.
Iitshiphu ezimbini -ezihlukeneyo zolawulo zifanelekile ukuqondwa:
- -M isimamva sejiyometri:Ngokwesiqhelo ngokubanzi-injongo yegrooving/umgca wokwahlula, ulawulo lwetshiphu olulungelelanisiweyo kuluhlu lwentsimbi kunye{1}}neenjongo eziqhelekileyo zokusebenza.
- -G isimamva sejiyometri:Ngokwesiqhelo ilungelelaniswe kwitshiphu eyahlukileyo{{0}eyaphukileyo iprofayile - i-engile yokungena ebukhali okanye igroove ebanzi - ifaneleka ngcono igummier okanye i-stringier{3}}izixhobo zokutshiphuzela apho ijometri eqhelekileyo ikholisa ukuvelisa iitshiphusi ezinde, ezijijiweyo endaweni yamacandelo amafutshane, alawulekayo.
Umthengi ulungelelanisa kumgca wokugroova omnye kumgca wokugoba oxutyiweyo-imveliso yezinto kufuneka abuze ngokucacileyo ukuba yeyiphi itshiphu-elawula ukwahluka komboneleli ongagqibekanga, kwaye ingaba zombini ziyafumaneka - kuba "sigcina ijiyometri yegrooving enye" yinto eqhelekileyo kodwa ebiza imali eninzi xa isiseko somthengi sijonga imathiriyeli ezininzi.
Ukufakwa kwemisonto: ukuthelekisa iprofayile kulapho uninzi lweempazamo zokukhangela zenzeka khona
Ukufakwa kwemisonto kuyasilela abathengi ngendlela ethile, ephepheka kakhulu: ukungahambelani kweprofayile. Ngokungafaniyo nokujika okufakelweyo apho ibakala elingalunganga kancinane livelisa olona lifanelekileyo -kodwa{2}}iziphumo ezisebenzisekayo, ufakelo oluthungayo oluneprofayile engalunganga alusayi kusika umsonto ochanekileyo - ogcweleyo{4}}iprofayile ye-ISO metric, i-UN (isizwe esimanyeneyo), NPT/NPTF (iTaper yombhobho waseMelika), kunye ne-BSPT (umbhobho we-taper waseBritani) azidingeki kakhulu iprofayile yesitokhwe kwiintsapho ezithumela kwamanye amazwe. ngaxeshanye kuba abathengi kwiingingqi ezahlukeneyo bachaza imigangatho eyahlukeneyo.
Imibuzo esebenzayo yokukhangela ukufakwa komsonto yile:
Iprofayile -egcweleyo inika eyona ichanekayo kodwa ifuna ufakelo olunye ngononyuso ngalunye. Ngokungaphelelanga -iprofayile (AG55/AG60) igubungela iipitshi ezininzi ngesifakelo esinye - ilungile kuguquko olusezantsi{6}}lomthamo kodwa ukuchaneka okuncinci.
Ezi azifani! Ufakelo lwangaphakathi lusisiseko sokukhutshwa okwahlukeneyo kunye nokukhutshwa. Ukuxuba i-ER/IR yimpazamo eqhelekileyo yokuzaliseka.
I-NPT, i-NPTF, kunye ne-BSPT zineengile ze-taper ezahlukeneyo kunye neefom. Ziphathe njengee-SKUs ezahlukileyo kuneleyibhile zengingqi.
Kumthengisi olawula ukufakwa kwempahla kwiimarike ezithumela ngaphandle, ulungiso olusebenzayo lusebenza kunye nomthengisi onokuvelisa ngokuchasene nomzobo okanye ireferensi eqhelekileyo ngokukhawuleza (ngokwesiqhelo kwiiveki ezimbalwa) ukuze{0}}ivolumu ephantsi okanye imigangatho engaqhelekanga ihlale kwi-inventri kwaphela.
Izixhobo ezikruqulayo: ingxaki yokuncokola abathengi bayijongela phantsi
Ukujika kwangaphakathi kunye nokukruqula kuzisa ingxaki yesakhiwo engekhoyo ekujikeni kwe-OD: isixhobo sifakwe kwi-cantilevered ngaphakathi kwi-bore, kwaye umlinganiselo we-bar ekruqulayo i-overhang ukuya kwi-diameter ye-bar (L: umlinganiselo we-D) imisela ngokuthe ngqo ukuba ingakanani i-vibration enyamezelayo ngaphambi kokuba incoko iqale ukuthotywa komphezulu kunye nobomi bomphetho. Oku kusisiseko sesixhobo-yingxaki yenkqubo, asiyongxaki yofakelo kuphela - kodwa faka ijiyometri isadlala indima enentsingiselo kwindlela umthengi anayo umda phambi kokuba incoko ibe ngumba wemveliso.
Ilungile-irake, ibukhali{1}}ifakelo ekruqulayo equkuqelayo (idla ngokuba yiCCGT, DCGT, TPGH-iijiyometri zesitayile ezineengile zokukhululeka) zisikwe ngamandla asezantsi eradial kunegeometries engalunganga, ebaluleke ngokungalinganiyo ekudikeni kuba amandla eradial yeyona nto kanye ivuselela incoko kwibha ecantile. Kubathengi abachaza izinto ezifakelwayo ezikruqulayo, into ethathwayo kukuba: kuyo nantoni na engaphaya kombhobho ongekho nzulu, omkhulu -ububanzi bebhore (ngokumalunga ne-4:1 L:D okanye ngaphezulu), ukubeka phambili ijiyometri ebukhali, ephantsi{7}}inamandla eedge ngaphezu kowona mandla aphezulu ludla ngokuba lurhwebo olufanelekileyo - incoko{9}}umahluko oqhutywayo we-scrap kunye ne-10}indleko ebukhali kunye nexabiso lokuphinda lisebenze kwakhona}{7} unzima-umsebenzi wejiyometri kweyona nzulu kakhulu{12}}ukuya{13}}phakathi umsebenzi odikayo.
Udibaniso lwe-SKU: uluhlu lweendleko zabathengi abafane babeke inombolo
Igrooving, ukuthunga kunye neenkqubo ezidikayo zokufaka zivelisa ukubala kwe-SKU ngokukhawuleza - umgca wokugoba omnye onobubanzi obuhlanu, itshiphu ezimbini-izahlukano zolawulo kunye neekona ezintathu zeradii sele ziyi-30 ze-SKU phambi kokuba ukwahluka kwebakala elinye kongezwe. Kubasasazi kunye neevenkile zemisebenzi, iindleko zokuthwala kunye nomngcipheko wokuphuma kwesitokhwe we-SKU yimali yokwenyani engafane ibonakale ngokuthelekisa{4}}ngokufaka ixabiso ngalinye.
Esona sicwangciso sisebenzayo sokuhlanganisa abathengi abasisebenzisayo ekuziqhelaniseni asikunciphisi uluhlu lwejometri kodwa ukudibanisa ubalo lomboneleli - ukukhangela i-grooving, ukuthunga, ukudinwa kunye nokufakwa ngokubanzi kokujika kumzi-mveliso omnye onokucaphula kunye nokuthumela uluhlu olupheleleyo kunye. Oku kunciphisa inani lobudlelwane bomboneleli, imijikelo ye-PO kunye nokungenayo{2}}inkqubo ze-QC iqela lokuthenga kufuneka liqhube ukugcina ishelufu igcwele.
Yintoni onokuyijonga kumthengisi wale migca yemveliso
- Ngaba banokucaphula ngokuchasene nomzobo, kungekhona nje ikhowudi yekhathalogu?-imilinganiselo kunye nobubanzi buxhaphakile kwiimarike zokuthumela ngaphandle. Ikhathalogu-kuphela umnikezeli onokuthi atshintshe umdlalo ongafanelekanga ngaphandle kokuyichaza.
- Ngowuphi owona mzekelo{0}}wo{1}}umgca wexesha lemveliso?Isicwangciso esibhaliweyo sesampulu phambi komyalelo wemveliso ogcweleyo yindlela eqhelekileyo yokususa-ubudlelwane emngciphekweni.
- Ngaba yabucala-ileyibhile / ukupakisha okungathathi hlangothi kuyafumaneka, okanye kufakwe ibhawuti?Uphawu lwe-OEM kufuneka lube yinxalenye eqhelekileyo yenkqubo, iqinisekisa ukungaguquguquki kwixesha elikhokelayo kunye nomgangatho wophawu.
I-King's grooving / parting (GPMN, GRMN), intambo (ISO, UN, NPT, BSPT, AG geometries), kunye nesixhobo esikruqulayo (CCGT, DCGT, TPGH, njl.) imigca iveliswa kwi-substrates enye ye-carbide, evumela ukuba enye - idibanise umthengisi. Iikowuteshini kunye nezicwangciso zesampulu zibuyiswa ngeentsuku ezimbini zokusebenza.
Imibuzo Ebuzwa Rhoqo kubathengi
Umbuzo: Ngaba ndifuna izinto ezifakelweyo ezahlukeneyo zokukrola kunye nokwahlula, okanye ngaba isifakelo esinye sizenza zombini?
Iijometri ezininzi ezigroovayo zinokuhlukana ngempumelelo kwiidayamitha ezimxinwa, kodwa njengoko ubunzulu bokwahlukana busanda, ukukhutshwa kwetshiphu kunye nobungqongqo buba nzima ngakumbi. Qinisekisa ukuba ufakelo/isibambi sithelekelwe ubunzulu obuthile bokwahlula.
Q: Yintoni umahluko obonakalayo phakathi kofakelo olupheleleyo-nenkangeleko yeprofayile{1}}epheleleyo?
Iprofayile-egcweleyo ichaneke ngakumbi kwaye isemgangathweni kwiindawo zokukhwelana; ngokuyinxenye-iprofayile (ezininzi-i-pitch) iyonga kakhulu kwiivenkile zemisebenzi ukusika iipalitshi ezahlukeneyo ngesixhobo esinye.
Q: Ndazi njani ukuba incoko kwintsebenzo ekruqulayo yingxaki yesixhobo okanye yingxaki yokufaka?
Ukuba incoko iyenzeka ekujikeni ngaphaya kwe-4:1 nokuba ifakiwe, ibume (ibha). Ezantsi koko, ukuya kwindawo ebukhali, eyakhayo{3}}yokufaka irake kukulungisa kokuqala ukuzama.
Q: Ingaba kufanelekile ukubhatala ngaphezulu ngokuzoba-okusekwe kucaphulo ukuba iimfuno zam zangoku zibukhulu bekhathalogu eqhelekileyo?
Ukuba umxube wakho uzinzile, mhlawumbi akunjalo. Kodwa kubathengisi abanabathengi abathumela ngaphandle, ukukwazi ukufumana{1}}iinkcukacha ezisemgangathweni ezicatshulwe ngaphandle kokutshintsha ababoneleli luthango olusebenzayo lokwenyani.
Ukuqukumbela
Igrooving, ukuthunga kunye nemisebenzi ekruqulayo iveza abaqhubi beendleko ukuba ixabiso elilula{0}}nge{1}}lokufakela uthelekiso liphosakele ngokupheleleyo: ulawulo lwetshiphu lumisela umyinge we-scrap kwigrooving, ukuchaneka kweprofayile imisela ukuba ufakelo lomsonto luyasebenza kwaphela, kunye nejometri{2}}amandla okusika aqhutywayo amisela ukuba umsebenzi odikayo ucocekile na. Abathengi abavavanya ababoneleli ngale miba yokusebenza - kwetshiphu{5}}ulawulo olwahlukileyo olugciniweyo, iprofayile kunye ne-pitch coverage, ubukho obulungileyo{6}}bobukho berake bokudika, kunye nomzobo wokwenyani{7}ucaphulo olusekwe kwizinto ezingengawo{8}}inkcukacha ezisemgangathweni - bakholisa ukubona ukuthotywa kwexabiso kumgca wokuthotywa kwexabiso lokwenyani kunokubonisa ukonga kwexabiso lokwenyani umyalelo.
